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PERFORATING STANDARDS
Sheet and plate size specifications

Mill tolerances are standard for width and length, pulls and stretch caused by perforating unless stated otherwise.

Spacing of perforations

All perforations will be designated by either center spacing or open area.

Margins (perforated material)

Stock size sheets and plates - long sides will have minimum margins, short sides will have either minimum or no margins. Resheared after perforating - special margins can be provided to specification with the exception that a tolerance must be allowed for the limits of the tool.

End patterns

FINISHED END PATTERN UNFINISHED END PATTERN

Should you require a finished round hole and pattern in either a straight or staggered pattern, please specify and anticipate high costs.

Stock Items

Stock items are available in cold rolled steel having round, oblong, square and rectangular shapes. Types of holes ranging from 1.00 mm to 25.00 mm, thickness of the sheet from 10gauge onwards,width max. 48" and length as desired.

VARIOUS TYPES OF PERFORATIONS
 
     
     
     
     
     
FORMULAS FOR DETERMINING PERCENTAGE OF OPEN AREAS
     
     
     


ORDERING GUIDE AND CATALOG REQUEST
please review the following facts before ordering.

1. Metal to be perforated
2. Thickness in gauge or inches
3. Quantity in pieces or sheets
4. Perforation size - diameter of holes and center spacing
5. Shape of perforation- round, square or oblong
6. Margins - where they appear and dimensions of the same
7. Resquaring - if necessary
8. Cutting - to circles of special shapes
9. Any special service requirement

CHECKLIST OF PERFORATING COST INFLUENCES

1.

Material type

Remember the least expensive material may not be cost; a higher strength alloy reducing thickness. Keep hardness below 80Rb.

2.

Material thickness

Thinner materials perforate easier and faster.

3.

Hole shape and pattern

Round holes are the most economical, 60 staggered round hole pattern strongest and most versatile.

4.

Hole size

Do not go below 1-to-1 ratio with sheet thickness. Stay 2-to-1 larger if possible.

5.

Bar size

Do not go thinner than 1-to-1 ratio with sheet thickness

6.

Centre distance

It controls feed rate and thereby the production rate. If possible a pattern with longer center to centre distance.

7.

Open areas

Extreme open areas proportions tend to increase distortion; if possible choose under 70%.

8.

Margins

Keep side margins to a minimum to reduce distortion. Use standard unfinished end margins if you can.

9.

Stick to standards

Specify standard hole patterns, materials dimensions and tolerances whenever possible before specifying a "Special " consult us so that existing toolings can be used.

10.

Perforating burrs

Accept normal commercial burrs unless otherwise specified.

 

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